SYSTEM.INITIALIZE: BLUEPRINT_UNFOLD
DWG TITLEPORTFOLIO BLUEPRINT
DRAWN BYDINESH KUMAR
SCALE1:1
REVISIONA.02
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Thermal Engineering

Heat Exchanger Simulator

Analyze heat exchanger temperature distribution, thermal effectiveness, and rate of heat transfer. Adjust fluids heat capacity rates, overall heat transfer coefficient, and exchanger area to see real-time profiles.

Method
NTU-Effectiveness
Steady State
Flow Type
Counter Flow
Dual Channel
Output
CSV
Ready to export

Parameters

Flow Arrangement
Hot Side (Tube)
Cold Side (Shell)
Overall U Sweep

Governing Heat Exchanger Models

NTU Definition
NTU = (U * A) / C_min
Counter Effectiveness (Cr < 1)
ε = (1 - exp(-NTU*(1-Cr))) / (1 - Cr*exp(-NTU*(1-Cr)))
Parallel Effectiveness
ε = (1 - exp(-NTU*(1+Cr))) / (1 + Cr)
Heat Transfer Rate
Q = ε * C_min * (Th,in - Tc,in)

Minimum heat capacity rate C_min = 1000 W/K.

Capacity ratio Cr = 0.833.

Exchanger size NTU = 2.500.

Linked Fluid Flow Diagram

Hot In120°CHot Out44.4°CCold In20°CCold Out83.0°CCOUNTER-FLOW CONFIGURATIONShell and Tube Interface • Heat Area = 10 m² • U = 250 W/m²K
Heat Transfer Rate (Q)
75.62kW
Thermal Effectiveness
75.6%
Hot Outlet Temp (Th,out)
44.4°C
Cold Outlet Temp (Tc,out)
83.0°C

Fluid Temperature Profiles along Exchanger

Temperature Node Results

Position (%)Hot Fluid Temp (°C)Cold Fluid Temp (°C)Temp Diff (ΔT)
0%120.0°C83.0°C37.0 K
10%110.9°C75.5°C35.5 K
20%102.3°C68.2°C34.0 K
30%93.9°C61.3°C32.6 K
40%85.9°C54.6°C31.3 K
50%78.3°C48.2°C30.0 K
60%70.9°C42.1°C28.8 K
70%63.9°C36.2°C27.6 K
80%57.1°C30.6°C26.5 K
90%50.6°C25.2°C25.4 K
100%44.4°C20.0°C24.4 K