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DWG TITLEPORTFOLIO BLUEPRINT
DRAWN BYDINESH KUMAR
SCALE1:1
REVISIONA.02
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Mechanical Design

Hertzian Contact Stress Simulator

Examine localized contact parameters and pressure fields formed between two spheres under compressive loading. Toggle materials, sweep loads, and export pressure profile coordinates.

Model
Sphere-on-Sphere
Isotropic elastic
Mesh
61 nodes
Sub-micron resolution
Output
CSV
Stress profile ready

Parameters

Sphere material preset
Animated force sweep

Hertzian Theory Formulations

Reduced Radius
R_eq = (R1 * R2) / (R1 + R2)
Reduced Modulus
1/E* = (1 - v1^2)/E1 + (1 - v2^2)/E2
Contact Radius
a = (3 * F * R_eq / (4 * E*))^(1/3)
Max pressure
P_max = 1.5 * F / (pi * a^2)
Approach (Deformation)
delta = a^2 / R_eq

Max pressure of 2463.8 MPa is achieved at the center (x = 0 mm).

The material combination has an equivalent elastic modulus E* of 109.9 GPa.

Contact radius bounds the contact zone between x = -0.440 mm and +0.440 mm.

Contact Mechanics Diagram

R₁ = 25 mmR₂ = 25 mma = 0.440 mmF = 1000 N
Max Pressure
2463.8MPa
Contact Radius
0.440mm
Deformation (Approach)
15.50µm
Equivalent Radius
12.50mm

Contact Pressure Distribution Profile

Pressure Profile Node Data

x/a RatioPosition x (mm)Pressure P(x) (MPa)
-1.50-0.6600.0
-1.35-0.5940.0
-1.20-0.5280.0
-1.05-0.4620.0
-0.90-0.3961073.9
-0.75-0.3301629.6
-0.60-0.2641971.0
-0.45-0.1982200.2
-0.30-0.1322350.3
-0.15-0.0662435.9
0.000.0002463.8
0.150.0662435.9
0.300.1322350.3
0.450.1982200.2
0.600.2641971.0
0.750.3301629.6
0.900.3961073.9
1.050.4620.0
1.200.5280.0
1.350.5940.0
1.500.6600.0