SYSTEM.INITIALIZE: BLUEPRINT_UNFOLD
DWG TITLEPORTFOLIO BLUEPRINT
DRAWN BYDINESH KUMAR
SCALE1:1
REVISIONA.02
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Fluid Power Engineering

Hydraulic Cylinder Calculator

Analyze hydraulic cylinders. Control inlet pressure, flow rates, cylinder dimensions, and piston rod diameter. Simulate extension / retraction dynamics and inspect output force curves.

Design Type
Double Acting
Push-Pull Model
Mesh
50 design points
Pressure sampled
Output
CSV
Force schedule ready

Parameters

Cylinder preset size
Animated stroke cycle

Actuator Physics Equations

Bore area (Push)
A_bore = pi * D^2 / 4
Annulus area (Pull)
A_annulus = pi * (D^2 - d^2) / 4
Output forces
F_push = P * A_bore, F_pull = P * A_annulus
Flow velocities
v_ext = Q / A_bore, v_ret = Q / A_annulus

At 150 bar, extension push capacity is 75.40 kN; retraction pull capacity is 51.54 kN.

Rod presence reduces retraction area to 34.4 cm² compared to the bore area of 50.3 cm².

Due to the reduced volume on retraction, retraction speed (0.10 m/s) exceeds extension speed (0.07 m/s) at equivalent flow rates.

Dynamic Cylinder Assembly

75.4 kNBore: 80 mm | Rod: 45 mmInflow Q = 20 L/minAB
Push Force (Extension)
75.40kN
Pull Force (Retraction)
51.54kN
Extension Velocity
0.066m/s
Retraction Velocity
0.097m/s

Output Force vs. System Pressure

Cylinder Pressure/Force Schedule

Pressure (bar)Extension Force (kN)Retraction Force (kN)
105.033.44
5025.1317.18
9045.2430.93
13065.3544.67
17085.4558.41
210105.5672.16
250125.6685.90
290145.7799.65
330165.88113.39
370185.98127.14
410206.09140.88
450226.19154.63
490246.30168.37