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DWG TITLEPORTFOLIO BLUEPRINT
DRAWN BYDINESH KUMAR
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REVISIONA.02
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Mechanics of Materials

Polar Moment of Inertia Simulator

A variable-controlled mechanics laboratory studying shaft dimensions, J calculations, shear stresses under applied torque loads, materials, and twisting profiles.

Shaft Profile
Hollow Circular
Shear profile
Nodes Simulated
41 diameter steps
Torsional curve
Output
CSV
Data exportable

Parameters

Material Preset
Animated torque sweep

Governing Equations

Polar Moment (Solid Shaft)
J = π * D⁴ / 32
Polar Moment (Hollow Shaft)
J = π * (D⁴ - d⁴) / 32
Torsional Shear Stress
τ = T * r / J
Torsional Angle of Twist
θ = T * L / (G * J)

With an applied torque of 1000 N*m, the maximum shear stress of 5.43 MPa occurs at the outer surface (r = 50.0 mm).

For hollow shafts, setting an inner diameter d removes material from the center where shear stress is lowest, improving structural weight efficiency.

Linked Diagram

Stress profileT = 1000 N*mD = 100 mmd = 50 mmTwist Angle θ: 0.156°Max Stress τ: 5.43 MPa
Polar Moment (J)
9203884.7273mm⁴
Max Shear Stress
5.43MPa
Cross-sectional Area
5890.5mm²
Angle of Twist
0.156degrees

Stress and Stiffness vs Outer Diameter

Simulation Performance Table

Outer Dia (mm)Polar Moment J (mm⁴)Cross Area (mm²)Max Stress (MPa)
55 mm2.848e+5412.396.57
75 mm2.493e+62454.415.04
95 mm7.383e+65124.76.43
115 mm1.656e+78423.43.47
135 mm3.200e+712350.42.11
155 mm5.605e+716905.71.38
175 mm9.146e+722089.30.96
195 mm1.413e+827901.30.69
215 mm2.092e+834341.50.51
235 mm2.988e+841410.10.39
255 mm4.145e+849107.00.31