SYSTEM.INITIALIZE: BLUEPRINT_UNFOLD
DWG TITLEPORTFOLIO BLUEPRINT
DRAWN BYDINESH KUMAR
SCALE1:1
REVISIONA.02
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Industrial Automation

Robot Payload Simulator

Validate robotic wrist torque safety margins. Modify part mass, tool weight, center-of-gravity offset distance, and joint angular acceleration to verify peak torque compliance.

Safety Limit
150 Nm
Max allowable
Total Load
20.0 kg
Mass sum
Output
CSV
Export ready

Parameters

Robot Category Preset
Animated offset sweep

Governing Torque Equations

Combined Payload Mass
M_{total} = M_{part} + M_{tool}
Static Gravity Torque
\tau_{static} = M_{total} \cdot g \cdot \left(\frac{offset}{1000}\right)
Mass Moment of Inertia (Point Mass)
I = M_{total} \cdot r^2 = M_{total} \cdot \left(\frac{offset}{1000}\right)^2
Total Peak Wrist Torque
\tau_{total} = \tau_{static} + I \cdot \alpha

Static wrist torque is linear with offset. Dynamic inertial torque scales quadratically ($r^2$) with offset.

Acceleration torque occurs during joint acceleration and deceleration. Emergency stops can exceed these values.

Always maintain a minimum 20% safety margin under the manufacturer's rated static and dynamic torque limits.

Tool Load Distribution

Fg = 196.2 N250 mm51.6 Nm
Total Load Mass
20.0 kg

Sum of tooling and part mass

Static Wrist Torque
49.1 Nm

Static loading torque from gravity

Combined CG Inertia
1.250 kg·m²

Rotational mass inertia about wrist centerline

Peak Joint Torque
51.6 Nm

Combined peak load (static gravity + peak dynamic acceleration)

Torque Profiles: Static vs Total Dynamic Torque vs Reach Offset

Payload Torque Sweep Table

CG Offset (mm)Static Torque (Nm)Dynamic Torque (Nm)Total Torque (Nm)
509.80.19.9
15029.40.930.3
25049.12.551.6
35068.74.973.6
45088.38.196.4
550107.912.1120.0
650127.516.9144.4
750147.222.5169.7
850166.828.9195.7
950186.436.1222.5
1050206.044.1250.1
1150225.652.9278.5